As the core equipment for pearl cotton production and processing, the stable and efficient operation of pearl cotton foaming machine directly affects production efficiency and product quality. As an equipment supplier, understanding the common faults and troubleshooting methods of the equipment at the customer site will help improve after-sales response speed, enhance customer trust and promote long-term cooperation. Pearl cotton foaming machine is an equipment for pearl cotton production and processing. We need to maintain the pearl cotton foaming machine regularly. Let's take a look at the common problems and solutions of pearl cotton foaming equipment.
1. The foam equipment is running. The box switch or thermal relay inside the air tripped. The motor is loosely connected to the box → Check and tighten the wire connector. The liquid is too thick and the slurry mixer is loaded → Dilute the thermal relay and reset the "red" button. The voltage is too low → Check the cause and upgrade to the specified value.
2. The pearl cotton foaming equipment is working normally, and suddenly the gas valve is above the gas valve. The valve is broken → Check and replace the pressure safety valve. The mixed drum liquid is too viscous, resulting in high air pressure relief valve capacity → Stop diluting the slurry.
3. The foaming equipment is working properly, and the feed outlet suddenly thickens or thins and contains air.
The level in the mixing slurry barrel is too low, and the pump suction → reverses down the air to discharge air and enter the agitator.
The foaming liquid suction barrel is empty → check and adjust the foaming liquid.
The gas pressure is too low → check whether the gas pipeline is leaking, the pressure reduction valve is broken and repaired.
4. The foaming equipment is working properly, and the screw pump noise suddenly increases.
The lining is solidified concrete or other solids → check the block and eliminate downtime.
The screw shaft bolts may be broken → check and replace the bolts.
The efficient and stable operation of the pearl cotton foaming equipment is inseparable from scientific maintenance and timely troubleshooting. As an equipment supplier, mastering the common causes of equipment failures and response strategies can not only effectively support customer production, but also improve the quality of after-sales service. Suggestions:
Establish a complete equipment maintenance and inspection plan
Provide technical training and operation guidance
Reserve key spare parts and respond quickly to customer maintenance needs