Customized EPP Foam Moulding Machine for EPP Boxes
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Customized EPP Foam Moulding Machine for EPP Boxes

Customized EPP Foam Moulding Machine for EPP Boxes

EPP Foam Moulding Machine uses steam to expand and fuse the polypropylene beads, creating a lightweight and durable foam that is commonly used in the automotive industry for bumper systems, instrument panels, and parcel shelves among others. The foam is also used in sports equipment, packaging, and other applications that require shock absorption.

Auto EPP Foam Molding Machine made by Hangzhou Pusheng company are widely used for making auto parts, furniture and toys, and package as below picture shows.

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Except standard epp foam machine, Hangzhou Pusheng company provide customized EPP Foam Machine like 1300*2000mm for some special products, like epp mattress, baby sitter.

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Customized epp foam machine PPZ1320 as below picture shows.

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Vertical type customized epp foam machine for epp matress.

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Let's get more details from the technical data of the auto EPP Foam Molding Machine:

Item

unit

PPK-813

PPK-1018

PPK-1214

PPK-1318

Steam chamber depth

Fixed mold

mm

100

100

120

120

Move mold

mm

220

320

320

320

Mould back-plate dimension

mm

800*1300

1000*1800

1200*1400

1300*1800

Standard plate dimension

mm

930*1430

1100*1900

1300*1500

1400*1900

Stroke

mm

1250

1250

1250

1250

Allowed steam chamber pressure

Kg/cm2

5

5

5

5

Mold closing force

Ton

55

90

90

110

Oil cylinder diameter

mm

Ф100*2pcs

Ф125

Ф125*6pcs

Ф125*6pcs

Pressurized cylinders

High hydraulic pressure

kg/cm2

210

210

210

210

Low hydraulic pressure

kg/cm2

30

30

30

30

Hydraulic motor output

kw

7.5

7.5

7.5

7.5

Vacuum pump motor

kw

4

5.5

5.5

5.5

Raw material connector

/

1.5"

1.5"

1.5"

1.5"

Steam Entry

/

4"

3"

4"

4"

Compressed air Entry

/

2"

2"

2"

2"

Cooling water Entry

/

3"

3"

3"

3"

Drainage

/

6"

6"

6"

6"

Overall dimension

mm

4100*2800*4000

4900*3300*4000

4900*2900*4200

4900*3300*4200

Machine weight

kg

6000

11000

8000

12000

 

Another popular EPP Foam Molding Machine widely used at current market is A type machine, PPZ1400 with mold dimension 1200*1400mm, PPZ1750 with mold dimension 1750*1400mm, or other tailored machine type as capacity request.

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More details of the auto EPP Foam Molding Machine? Pls refer below info.

Item

Unit

Technical Data

PPZ1400

Mould Dimension

mm

1400*1200

Max.Product Dimension

mm

1300*1100*330

Minimum Mould Thickness

mm

220

Stroke

mm

210-1450

Mounting Interface

Raw material

/

DN40

Steam

/

DN100

Compressed air

/

DN65

Cooling water

/

DN80

Drainage

/

DN150

Ventilation

/

DN80

Consumption

Steam

Kg/cycle

6-13

Compressed air

m3/cycle

1.3

Cooling water

Kg/cycle

60-100

Connected load

Hydraulic motor

Kw

7.5

Vacuum pump

Kw

5.5

Appr.machine weight

Kg

5700

Overall dimension

mm

4600×2140 ×3100

 

**Vacuum support for the epp shape molding process

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-PUSHENG EPP Foam Molding Machines adopts self-designed ' low pressure molding and high temperature de-molding', during which the vacuum support acts as an crucial factor for the cooling and de-molding of foam products. To offer efficient vacuum, this machine is equipped with a single vacuum unit on the machine composed by imported vacuum pump and condenser water tank.

 

 

**Machine extra legs for EPP Foam Molding Machine

This platform includes six vertical metallic zinc-painted machine legs (1.4m high) and two horizontal metallic legs (0.2m high) to raise the machine totally height 1.6 meter, which allows worker pickup molded products freely.

-The machine legs' height can be adjusted according to the buyer's current factory size.

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What are needed for such a EPP Foam Molding Machine production line?

Main machinery like EPP pressurizing system and epp shape molding machine with necessary mold as the picture shows.

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Needed energy supply equipment like steam boiler, steam accumulator, air compressor and air tank, cooling tower and water pool as below.

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Why choose Pusheng?

There're many eps/epp machinery maker in the market, these eps.epp machines are of different quality, different price, why do we choose Hangzhou Pusheng? What's your advantages? What can we benefit from the cooperation?

Firstly, quality comes first of anything else. We care each process from steel material to finished eps/epp machinery.

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Hangzhou Pusheng company is a leading manufacturer of EPS, EPP, and ETPU moulding machinery. With a history of research and development spanning back to 2006, the company is dedicated to producing top-of-the-line foam machines that meet the ever-changing needs of the market.

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FAQ:

Q:It's a new epp project. We have no idea how to start?

A:No worry. PUSHENG MACHINERY's turn-key project services is available to you. All you need to do is offering eps or epp product design, size, capacity, and usable space and our project solution, and factory layout will be made accordingly for your final confirmation.

Q:How's the epp moulding machine are completely produced?

A:steel cutting-welding, heating treatment & sand blasting, &painting& accessories machining,assembly and machinery testing, details make for excellence, a set of great and practical epp machine are done step by step.

 

Q: We're new to the eps epp machine. We're worried about the after-sales services if any fault occur?

A:We're here when you need from pre-sales to after-sales.

PUSHENG MACHINERY's engineer and workers will be arranged for installation and commissioning when machines arrive as you require, worker training will be done at your site so as to help your workers well operate the machine.

 

 

Q:Is epp foam recyclable?

A:Today, a lot of EPP is sent to landfills after its initial use, but since EPP is 100 % recyclable and can be recycled in a relatively easy way, this makes no sense. Luckily, the environmental benefits of EPP recycling are now more acknowledged, and the demand for recycled EPP is currently rising.

Q:Is EPP foam flammable?

A:EPP (Expanded Polypropylene) foam is a thermoplastic material that is known for its high impact resistance and energy absorption properties. Its ignition point is around 340°C (644°F), which is relatively high compared to other foam materials.

Q: Can you send us the price list asap?

A: Sure. Suitable epp machines and project solution of reasonable price will be prepared for you once confirmed the specific request of eps or epp product design, size, capacity, and local voltage.

 

Q:How's your eps epp machinery quality insurance?

A: Details make for excellence, the spare parts on the eps machine are quite stable quality from famous brand; 12 months free warranty for the whole machine except for wearing parts. Life-time services by whatsapp/email,cellphone, if any problem while using our eps epp machinery.

 

Q: How can we check the epp machines are made as we confirmed?

A: You're welcome to check at our factory; online video audit is widely accepted if necessary; you can also ask your friend in China to check for you.

Q: How is the quality standard?

A: factory standard on our eps and epp machines. If any customized service, a new production brochure will be made and followed in manufacturing.

 

Q: Your epp molding machines are exported to European countries ever?

A: Sure, we have eps/epp machinery in England, Portugal, Belgium, Greece, Russia, etc, and received great reputation. The electrical parts are well lined as European-union standard with CE certification.

 

Q:How's the epp shape molding machinery package?

A: mostly the eps or epp machinery are naked and loaded to the containers directly, the electrical cabinet are well packed in case of moisture, eps mold and spare parts are packed in wooden case, suitable for sea or air transportation as you wish.

Q: How is your warranty for epp machine?

A: for epp machines, 12 months free warranty starting from normal running day; for spare parts, free replacement for 12 months if inferior quality.

 

 

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